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Concept to completion with over 60 years experience
EXTRUSION
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We have over 60 years' experience and provide a fast, responsive supply of both flexible and rigid plastic extrusions.

Extrusion

We have over 60 years' experience and provide a fast, responsive supply of both flexible and rigid plastic extrusions. Warden Plastics has the capability to manufacture items such as tubes, rods, channels, profiles, angles, flexible barbed edging and window sections, including extrusions of dual hardness or dual-colour.

Warden Plastics’ investment in production technology combined with a flexible approach to work scheduling means we can offer consistently competitive pricing. Our experience of rigid profile extrusion spans six decades and we supply products for applications as diverse as wastewater treatment, construction, leisure sector, office furniture and point of sale.

Warden Plastics operates a three-shift system, providing full 24 hour production coverage, with all procedures accredited and audited to ISO 9001 quality standards. This Internationally recognised Quality Assurance System demonstrates Warden Plastic’s dedication to meeting our customer’s needs and thereby enhancing customer satisfaction.

We constantly achieve exceptional customer satisfaction through the innovative development of products, processes and people. Our belief in precision and aesthetics means that we are perfectly placed to meet the demands of our customers and their markets.

Extrusion machine producing a flexible plastic product

Capabilities for tube/rod products

We can manufacture a wide selection of products ranging from 0.9mm diameter filament to extrusions up to a maximum of 50mm in diameter. Extra downstream equipment is utilised to manufacture extrusions at the higher end of this diameter range.

Capabilities for flat extruded material

We have the capability to extrude material between the ranges of 0.5mm minimum wall thickness and 150mm maximum width.

Production

Our extrusion facility features five separate extrusion lines supplemented by specialist technology for laminating, embossing, printing, punching and cropping. Extrusion machines are equipped with an upstroke saw with servo motor which provides faster throughput of finished extrusions with the capability of working within even tighter tolerances.

Design

Our customers have the option of supplying CAD files using the latest AutoCAD packages or, if required, have the opportunity to work with our team to lay down CAD drawings to the customer’s exact specifications. Customers can choose from a very wide range of colours and finishes to suit their requirements. Colour swatches available on request.

Tooling

Warden Plastics is an experienced UK plastic extruder which holds over 100 existing tools. The safeguard of these tools is essential to the company’s strong existing relationships and is ensured by carefully selected toolmaker partners where repairs, maintenance and improvements are made.

Materials

Warden has been offering tailor-made, cost effective, plastics solutions to its customers for over half a century. In recent years this has meant using our experience to design and develop in-house automation to remain a leading service provider to the industry.

The material specified is dependent on the application with various materials having inherent properties such as heat resistance, flexibility and stability.

RPVC, FPVC, HD, LD, PE, PP, ABS, PS and TPE are just some of the many materials we extrude. We have developed strong relationships with our suppliers and we are continually trialing new materials.

Rigid Profiles

Our experience of rigid profile extrusion extends back over 40 years and we supply products for applications as diverse as water and waste treatment, DIY, the building trade, leisure sector, office furniture and point of sale.

Our flexibility enables us to offer fast turnround of consistently high-quality, cost-competitive rigid profiles.

Dimensions

Handled range from a minimum thickness of 0.5mm up to a maximum width of 150mm.

Extrusion Plant List

Line
Make
Screw
1
DAVIS-STANDARD EUROBLUE SINGLE SCREW
90mm
2
DAVIS-STANDARD EB60 SINGLE SCREW
60mm
3
DAVIS-STANDARD EB60 SINGLE SCREW
60mm
4
DAVIS-STANDARD EB60 SINGLE SCREW
60mm
5
DAVIS-STANDARD EB75 SINGLE SCREW
75mm

CUSTOMER TESTIMONIAL

Philpotts (Leicester) Ltd.

James Warke - National Accounts Manager:

“For over 15 years Warden Plastics has been much more than a supplier to us - they operate as our strategic manufacturing partner in a highly competitive environment. As wholesalers into a niche UK packaging market our relationship with Warden allows us to compete with much larger companies who have their own manufacturing facilities. Having a fully UK based supply chain has always been a huge advantage for us. Warden share our commitment to total customer satisfaction so product quality and lead times have always been maintained to the extremely demanding levels required in our industry. With a willingness to adapt to market changes and a partner mindset Warden have consistently proven agile and nimble when the market demanded it and as a result both of our businesses have remained viable and successful through several major economic shake ups and in 15+ years we have never once let a customer down.”

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